OE NO.: Customized
Car Fitment: VDL
Type: Gear Box
Model Number: Customized
Truck Model: Foton
Item: Excellent Quality Transmission Worm Gearbox NMRV ATV Gear Boxes
Material: 304, 304L, 316, 316L, CF8M etc. As customer request.
Manufacturing Process: Investment casting, option Lost wax casting
Casting Tolerance: CT4-8 for atv gear boxes
Machining Process: CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling etc.
Machining Tolearnce: Up to IT7, Ra 0.8~3.2 , according to customer requirement
Surface Treatment: Surface Passivatin, Polish. As customer request
Package: Multilayer wooden box/pallet, with big plastic bag inside
Lead Time: about 45 days for atv gear boxes
Service: Supply metal parts solution as per customer’s drawings/ samples
Packaging Details: Excellent Quality Transmission Worm Gearbox NMRV ATV Gear Boxes Pallet , or multilayer wooden box with big plastic bags inside. The box can be definitely made according to the size and shape of atv gear boxes
Port: ZheJiang , or as customer request
Why Choose Us YOUR DESIGN WE HELP TO ACHIEVE,AS YOUR SINCERE PARTNER
1. Over 15 years professional manufacture experience. → We know better to your needs.
2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance, Mold structure/Mold flow analysis, Trial & mass production to Final assembly & shipment. → To ensure you get finished products with good assembly function.
3. High skilled and well-trained working team under good management environment. → To make sure high quality of your products.
4. Large and strong production capacity. → To meet your high demands very well.
5.Best price based on same quality requirements. →To help your project with most economical solution.
6. We have very strict quality control process as below. → To deliver the qualified products for you.In coming Quality control (IQC) : All incoming raw material are checked before used.In process quality control (IPQC) : Perform inspections during the manufacturing process.Final quality control (FQC) : All finished goods are inspected according to our quality standard for each products.Outgoing Quality Control (OQC) : Our QC team will 100% full inspection before it goes out for shipment.
7.Reliable Package & flexible in-time delivery. →To guarantee the product are well received in your side.
8. 24 hours on-line service with quick response. → To support your any inquiry or question.
|Excellent Quality Transmission Worm Gearbox NMRV ATV Gear Boxes|
|General Products Application/Service Area||Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, 06H109571J Engine Variable Valve Timing VVT Sprocket Gear FOR Audi A3 A4 A5 TT VW Passat Skoda seat 1.8T 2.0T truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.|
|Main Blank Process -For Stainless Steel Casting||Investment casting (wax mold made by middle temperature wax) ;Lost Wax Casting (wax mold made by low temperature wax);|
|Blanks Casting Tolerance||CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process|
|Applicable Material for investment casting or lost wax casting||Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, heat CZPT machine 2500-3000 heat treatment CZPT heater family heating CZPT etc.Alloy Carbon steel: G25CrMo4, Heat Resistant Steel etc.Stainless Steel: CF8, CF8M, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L etc.Or according to customer’s requirement.|
|Casting Blank Size /Dimension||2 mm-600mm / 0.08inch-24inch according to customer requirement.|
|Applicable Machining Process||CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.|
|Machining Tolerance||From 0.005mm-0.01mm-0.1mm|
|Machined Surface Quality||Ra 0.8-Ra3.2 according to customer requirement|
|Applicable Heat Treatment||Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching etc.|
|Applicable Finish Surface Treatment||Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, etc.|
|MOQ for mass production||For casting: 100pcs For Machining: 50pcs|
|Lead Time||45days for atv gear boxes|
GOLD SUPPLIER & ISO CERTIFIED
Customers & Family Our customers have become our friends, also what we call family members. welcome to join us!!!
Our Team are a big happy family, we not only supplying products to our customers , but also trying to build more values to our customers’ business by introducing suitable solution or technology to our customers with compromising parts’ function, technologies’ advantage, realization feasibility, cost control and quality reliability.
Our Core Value : CZPT Quality Competence Packing & Delivery Inner PackingStrong & waterproof plastic big is packed inside, to keep the product in safe condition. Or as customer requests.
Outer PackingMultilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.
CONTACT US FAQ 1.Are you a manufacturer or a trading company?We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
2.How can I get some samples? If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3.Can you make casting according to our drawing?Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, CZPT High Quality H-Type Stamping Press Motorcycle Sprockets Making Machine with high quality based on 2D drawing we can still make the samples properly approved.
4.Can you make casting based on our samples?Yes, we can make measurement based on your samples to make drawings for tooling making.
5.What’s your quality control device in house?We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.
Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
editor by Cx 2023-07-13