spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been developed with a particular torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid design ensures highest overall performance whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or without shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 diverse sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
All of these options are created possible by a modular style concept that begins with a cubic housing.
The EP-Series is an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide doggie clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for ability tranny, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all adding to a efficient and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine design.
Below is an array of EP-Series gearboxes. You can get the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use because of their machine-friendly structure and adaptability. The effective and reliable best performer is obtainable in different versions. Like all Ever-Electric power spiral bevel gearboxes, they are manufactured using the modern production method of ground circular arc teeth according to Ever-Ability. For clients, this means better toothing quality and accuracy as well as even faster delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input quickness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes will be characterised by top quality and robust functionality by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The get and the steering wheel are mainly made with Ever-Power spiral gearing offering a quiet, steady and efficient procedure.
Type EP is the standard version where in fact the bedding consists of strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmitting of high torques in low revolutions. The bearings are solid conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox manufactured according to customer requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an output torque of up to 1,000 Nm and may become fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and will be provided in a hygienic edition with a lubricant accepted for the meals industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for unique shafts or flanges, we’ve great encounter in adapting gearboxes – also in smaller quantities – or in designing unique gearboxes for example with equipment housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears right from the distinctions in helix angles, they may be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, due to the fact that manufacture facilities for straight bevel gears are becoming rare and the fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior in conditions of noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears could be generally classified by their manufacturing methods, namely the Gleason method and Klingelnberg method, which each have differing teeth styles, and presently most gears utilize the Gleason technique. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We interact together with you, providing tips and assistance for your specific application, guiding you through concept, design and manufacture according to your individual requirements.
Provides invaluable rewards for customised solutions.
Extra drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for make use of in the food industry
Various corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time by being extremely precise with very low backlash and very low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to permit lubricants to be propagate evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, variable locknut design.
Spiral bevel gears are designed for applications that require high speed and great torque power. They can help cut customer costs by giving long-lasting performance with reduced need for fixes or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced threat of overheating. Curved tooth and deeper traction between those the teeth ensures greater asset availability to boost flexible performance and lengthen equipment life.
Spiral bevel gears are actually bevel gears with helical teeth positioned in a 90-level angle. The teeth were created with hook curve to supply better flexibility and traction. Although they can be considered a hypoid gear, they have no offsets, which indicates they will not slip during operation. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.